Themeroller: Icons do not save with custom "Theme Folder Name" set
I've used the themeroller several times in the past so I consider myself "comfortable" with it at this point.
I noticed my custom theme wasn't saving my icon images correctly, so while I was doing some debugging I realized if I left the "Theme Folder Name" at it's default setting "custom-theme" the icon images would save correctly. If I changed it to anything but the default the icon images wouldn't work.
Hope this helps.