I've been runing into some of these limits as of late, especially working on the
jQuery UI Grid. You can see my progress so far on
http://view.jqueryui.com/grid/grid-markup/grid.htmlIf you check out a local copy from github you can uncomment out the themeswitcher, or you can use the ThemeRoller Firefox bookmarklet tool (
http://jqueryui.com/themeroller/developertool/ ) to preview some other themes.
So, yeah, there are some definite limits with the current set of jQuery UI CSS Framework classes and the available levers in ThemeRoller. I'll be working closely with Filament Group this month on extending each of these, as well as with a team we've got working on the next version of ThemeRoller. So, there are some improvements in the works. Thanks for the feedback.